Specifications of Spot Welded Multi Layer Wire Mesh Discs
Commonly Used Materials:
Stainless steel: 201, 202, 304, 304L, 316, 316L, 321；
Common steel: low carbon steel, soft carbon steel
Special Materials: Brass, Copper, Nickel, Monel, Inconel, etc.
Types: Round / Circular, Rectangular, Oval, Kidney Shape, and Custom Shapes
Micron: 1-300um
Layer: 2 to 6 layers
Max Size: 1000*1000*1.7mm
Standard Size: 600*1200*1.7mm,500*1000*1.7mm
Mesh number: 2-400 mesh
Key Features of Spot Welded Multi Layer Wire Mesh Discs
High structural strength and pressure resistance
The multi-layer spot welded construction provides excellent mechanical stability and allows the filter disc to withstand high operating pressure without deformation.
High temperature and corrosion resistance
Made from stainless steel or special alloy wire mesh, the disc performs reliably in high-temperature, acidic, and alkaline environments.
Borderless design with large effective filtration area
The edge-free structure maximizes the usable filtration surface, improving flow efficiency and reducing pressure drop.
Washable and reusable with long service life
The rigid welded structure allows repeated cleaning and reuse, significantly extending the service life of the filter disc.
Simple manufacturing process and cost-effective solution
Spot welding technology enables efficient production with stable quality and lower manufacturing costs compared to complex edge-wrapped designs.
Photos Display of Spot Welded Multi Layer Wire Mesh Discs
For Customization, Please Provide the Following Information
Quantity: Required order volume
Shape: Round, oval, rectangular, kidney-shaped, or custom design
Diameter: Overall size of the filter disc
Number of layers: Total layers of wire mesh used in the disc
Mesh size / mesh count: Filtration accuracy for each layer
Number of welding points: Welding density to ensure structural strength
Material: Stainless steel or special alloy based on application needs
Applications of Spot Welded Multi Layer Wire Mesh Discs
Installed in extrusion machines for filtering chemical fibers, molten plastics, and coating materials, ensuring stable flow and improved product quality
Liquid and gas filtration in industrial processing systems
Automotive and aerospace applications for precision filtration and screening
Screening and separation processes in industrial production
Hydraulic and lubrication systems to protect equipment from contaminants and wear
How to Properly Install Spot Welded Multi-Layer Wire Mesh Discs
Verify Dimensions and Orientation
Ensure the disc’s diameter, thickness, layer count, and shape match the equipment, and that multi-layer discs are stacked in the correct order for precise filtration.
Prepare the Installation Area
Clean the filter housing or mounting slot from dust, oil, or debris to prevent deformation or leakage.
Handle Carefully
Avoid bending or striking the disc; even though the welds are strong, rough handling can damage the mesh or weld points.
Secure Evenly
Fix the disc uniformly using screws, clamps, or slots to keep it flat and prevent gaps at the edges.
Operate Within Limits
Do not exceed the disc’s rated temperature or pressure to maintain structural integrity and filtration performance.
Regular Maintenance
Check periodically for clogging or wear, and clean gently with backwashing or soft brushes to ensure long-term durability.
FAQ
Q1:What Materials Are Available For Welded Multi Layer Wire Mesh Discs?
A1: These discs can be made from stainless steel (304, 304L, 316, 316L), carbon steel, galvanized steel, or special alloys such as brass, copper, nickel, and Inconel, depending on corrosion resistance, temperature, and application requirements.
Q2: How Many Layers Can The Filter Discs Have?
A2: Filter discs typically have 1 to 5 layers, but more layers can be customized to meet specific filtration needs.
Q3: What Shapes And Sizes Are Available?
A3: Standard shapes include round/circular, oval, rectangular, and kidney shapes. Custom shapes and dimensions can also be produced according to client specifications.
Q4: What Industries Commonly Use Welded Multi-Layer Wire Mesh Discs?
A4: They are widely used in chemical processing, petroleum and oil filtration, plastic extrusion, hydraulic and lubrication systems, automotive and aerospace, food and beverage, environmental protection, and gas or liquid pre-filtration applications.
