Nichrome Wire Mesh

Nickel-chromium alloy wire mesh refers to a metallic mesh material primarily composed of ‌nickel (Ni)‌ (30%-80%) and ‌chromium (Cr)‌ (10%-30%), with small amounts of impurity elements such as ‌iron (Fe)‌ and ‌silicon (Si)‌ added during production.


Nickel-chromium alloy wire mesh is a material typically used in high-temperature applications due to its excellent resistance to oxidation, corrosion, and high strength at elevated temperatures. This mesh is made from a blend of nickel and chromium, which provides a combination of properties that make it ideal for a variety of industrial uses.


Material: Leading models include ‌Cr20Ni80‌ (80% nickel), ‌Cr30Ni70‌ (70% nickel), ‌Cr15Ni60‌ (60% nickel), 310S (0Cr25Ni20), 321(0Cr18Ni10Ti), 309S among others.


Chemical Composition (Typical Ranges)


Depending on the specific grade (e.g., Nichrome 60/15 or Nichrome 80/20), the composition varies:

Element

NiCr 80/20

NiCr 60/15

Function

Nickel (Ni)

78–80%

55–61%

High-temperature strength, corrosion resistance

Chromium (Cr)

18–20%

14–16%

Oxidation resistance, stability

Iron (Fe)

≤1%

20–25%

Added for mechanical strength

Manganese (Mn)

≤1%

≤2%

Deoxidizer, improves hot working

Silicon (Si)

≤1%

≤1%

Oxidation resistance

Carbon (C)

Trace

Trace

Should be minimal to prevent brittleness


Common Nichrome Alloys

Alloy

Composition

Max Temp

Best For

Nichrome 60

60% Ni, 16% Cr, 24% Fe

2100°F (1150°C)

General-purpose heating elements

Nichrome 80/20

80% Ni, 20% Cr

2200°F (1200°C)

High-performance heating

Nichrome 70/30

70% Ni, 30% Cr

2300°F (1260°C)

Extreme heat applications


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‌Weaving Methods


The manufacturing processes include ‌plain weaves‌, ‌twills‌, and ‌dutch weaves‌, with customizable aperture sizes (range: ‌20 to 200 mesh‌).

Wire Diameter Specifications: 0.05mm (precision mesh) – 2mm (heavy-duty filter mesh)
Panel Dimensions: Width range 20-1200mm, customizable for special requirements.


Key Features


High Temperature Resistance: The alloy can withstand high temperatures without losing its strength or structural integrity. This makes it ideal for use in furnaces, kilns, and other high-temperature environments.

Corrosion Resistance: Nickel and chromium both contribute to the mesh's resistance to corrosion, making it useful in harsh chemical environments or places with high humidity or exposure to chemicals.

Durability: Nickel-chromium alloy wire mesh has a long lifespan due to its ability to resist wear and tear under high-stress conditions.

Electrical Conductivity: The material has good electrical conductivity, making it suitable for electrical heating elements and other electrical applications.

Flexibility: It’s often woven into mesh form, offering flexibility for different applications, from filters to screens.


Common Uses


Heating Elements: Nickel-chromium wire is widely used in heating elements for industrial furnaces, toasters, and ovens.

Filtration: The mesh can be used to filter gases, liquids, or solids in various industries like petrochemical, food processing, or even aerospace.

Protective Mesh: In some high-temperature systems, it is used to protect components or materials from damage by harsh environmental conditions.

Welding & Soldering: Nickel-chromium wire mesh is often employed in welding and soldering processes where high heat is applied.


Product Description


Supports customized production of metal wire mesh according to drawings/specifications (Wire diameter: 0.05–2mm | Width: 20–1200mm). Material options include Cr20Ni80 (80% nickel), Cr30Ni70, etc., nickel-chromium alloys, meeting high-temperature and corrosion resistance requirements.


We Can Cut To Your Specs


High-precision processing of complex 2D shapes with tolerance ±0.1mm4. Suitable for precision components in aerospace, medical equipment, etc


Applications of Nichrome Mesh


Heat treatment baskets or trays 

Aerospace & Defense 

Heat shields, rocket nozzle liners 

Laboratory Equipment 

High-temp filters, combustion screens 

Automotive 

Glow plugs, exhaust gas sensors 

Food Industry 

Baking conveyor belts, infrared heaters 


How To Order


WIRE MESH is critical to every industry.

Our technical team will collaborate with you to develop customized solutions that meet your unique needs and rigorous specifications.

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